Why Hot Runner Injection Molds Improve Efficiency and Reduce Waste

6/9/20251 min read

black blue and yellow textile
black blue and yellow textile

In today’s competitive manufacturing environment, minimizing material loss and cycle time is key to maximizing profitability. That’s why more customers at Dongxinda Mould Technology Co., Ltd. are choosing hot runner systems for their injection molds.

What Is a Hot Runner Mold?

A hot runner mold uses heated channels to deliver molten plastic directly to each cavity, eliminating the need for cold runners that are trimmed and discarded after each cycle.

Benefits of Hot Runner Systems:

  • Reduced Material Waste
    No cold runners = no plastic scrap. This can reduce material costs by 20–40%.

  • Shorter Cycle Times
    No time spent cooling runners means faster cycles and more parts per hour.

  • Improved Part Quality
    Uniform melt flow results in consistent filling, better surface finish, and fewer defects.

  • Easier Automation
    With no runner trimming, parts can be auto-ejected directly into packaging lines.

Hot Runner Capabilities at Dongxinda:

  • Fully balanced manifold design for uniform flow

  • Valve gate and open gate systems available

  • Compatible with most engineering plastics

  • Collaboration with top brands like YUDO, HRS, or custom-built systems

FAQs:

  • Is a hot runner mold more expensive?
    Yes initially, but long-term savings from lower material waste and higher output often outweigh the cost.

  • Can you design multi-cavity hot runner molds?
    Absolutely. We specialize in hot runner molds from 2 to 32 cavities.

  • Do you offer hot runner maintenance guides?
    Yes, each mold includes documentation and spare part kits.