Why Mold Trial (T1) Is a Crucial Step in Injection Mold Validation

5/28/20251 min read

photo of white staircase
photo of white staircase

Before mass production begins, every injection mold must pass a critical phase: the T1 trial—also known as the first mold test. At Dongxinda Mould Technology Co., Ltd., we treat T1 as a structured, data-driven process to ensure your mold delivers the expected part quality, cycle time, and reliability.

What Is the Purpose of T1 Trial?

  • Validate mold structure and component movement (sliders, lifters, ejection)

  • Confirm part dimensions, surface finish, and tolerance

  • Check for defects like warpage, short shots, sink marks, or flashing

  • Optimize process parameters: pressure, temperature, cooling, and cycle time

Our Standard T1 Trial Procedure Includes:

  • Running client-specified resin or equivalent

  • Recording molding parameters and material behavior

  • Measuring parts using precision instruments (CMM, calipers, projectors)

  • Issuing a T1 trial report with part photos and dimensional inspection

  • Providing mold and part improvement suggestions if needed

This step ensures that clients receive not just a mold, but a proven production-ready tool.

FAQs:

  • Can clients attend the T1 trial in person or online?
    Yes. We offer both on-site and video/live-streamed trial sessions.

  • How many samples are provided?
    Typically 5–10 pcs, including dimensionally measured parts.

  • What if parts don’t meet tolerance?
    We analyze root cause and modify the mold before T2, free of charge.